2018 FINNSONIC MODEL AUTOMATIC MULTI-STAGE ULTRASONIC PARTS WASHER VERSA GENIUS 50/IV HD VD TD35

DESCRIPTION:

2018 Finnsonic Versa Genius+ 50/IV HD VD TD35 Automatic 5-Stage Ultrasonic Parts Cleaner with Roller Conveyor, Load/Unload Stations

EQUIPPED WITH:

Finnsonic CNC Control System

2013 Ferroplan Roller Conveyor (s/n: 9998-21-51800)

SPECIFICATIONS:         

Basket internal dimensions: 220 x 415 x195(h) mm  (8-3/4" x 16-5/8" x 7-7/8"h)

Max load: 10 kg

Liquid volume/tank: 45 L

Ultrasonic power/tank:  600 W, transducers on tank base

Heating power: 2 kW / tank,  4 kW / hot air dryer

Process direction    from left to right as a standard

Voltage (VAC)          480 V three phase, 60 Hz 

Cable marking         Level 2, according to FinnSonic technical specification TS15

Ventilation connection            Ø150 mm

Compressed air       5-7 bar, dry and filtered

Space requirement for the line and servicing:  Ca. 6017 x 3690 x 2980(h) mm, pumps located under the conveyors 

Noise level              75 ± 3 dBA

Total throughput of baskets depends on required cleaning and drying times. Due to several process variables, no exact capacity figure can be confirmed without further testing.

Process stages and functional units

Process direction from left to right 

Stage 1

-               ultrasonic cleaning, 1200 W, 30 kHz

-               basket dunk for vertical agitation

-               storage tank, located inside the machine encapsulation

-               auto stop/go control for storage tank circulation

-               Belki 211 oil separator

-               surface spray bar

-               20” stainless filter with 50µ cartridge for fine filtration

-               auto refill

-               auto detergent dosing

Stage 2

-               ultrasonic cleaning 1200 W, 30 kHz

-               basket dunk for vertical agitation

-               Closed loop filtration with 20” stainless filter with 50µ cartridge for fine filtration

-               auto stop/go control for closed loop circulation

-               auto refill

-               auto detergent dosing

Stage 3

-               jet spray under immersion

-               Closed loop filtration with 20” stainless filter with 50µ cartridge for                    fine filtration

-               autopurge

Stage 4

-               rinse with deionized water

-               closed loop deionized water filtration with resin and active carbon                        filters and 20” stainless filter with 50µ cartridge for fine filtration  

-               conductivity measurement, measuring range 1micS-1mS  

Stage 5

-               hot air dryer

-               automatic sliding lid to left

Stage 6

-               vacuum dryer

Other items included:

-               Siemens PLC

-               TD35 automatic basket transporter

-               full encapsulation with plexi windows, interlocked rear service doors

-               filtermist steam condenser

-               motorized loading and unloading conveyors, space for 4 baskets on each                    conveyor

-               cooling station with covering for the unloading conveyor 

-               light beacon

-               wash baskets (10 pcs) for Versa Genius 50, with support for customer’s                    plastic jigs for blades

-               usage meters for water, air and power

-               Common water inlet and drain connections for all the stages

-               drain pump, 8m vertical delivery 

-               calibration certificates for temperature sensors and pressure meters

-               seaworthy packing